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 TOTAL POWER INT'L
34 Watts 4 :1 Wide Input Range DC/DC Converters
Single and Dual Outputs
Key Features
High Efficiency up to 85% 4:1 Input Range I/O Isolation 1500VDC Industry Standard Pinout SMT Technology Short Circuit Protection EMI Complies With EN55022 Class A MTBF > 1,000,000 Hours
MIW2000-Series power modules are low-profile dc-dc converters that operate over input voltage ranges of 9-36VDC and 18-75VDC and provide precisely regulated output voltages of 3.3V, 5V, 12V, 15V, {5V, {12V and {15V. The -40] to +71] operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. The modules have a maximum power rating of 4W and a typical full-load efficiency of 85%, continuous short circuit, EN55022 level A conducted noise compliance minimize design-in time, cost and eliminate the need for external components.
$
Low Cost
1500 VDC
I/O Isolation
EMI
EN55022
4:1
Wide Range
Block Diagram
Single Output Dual Output
+Vin
LC Filter
+Vo
+Vin
LC Filter
+Vo Com.
-Vo PFM Isolation Ref.Amp PFM Isolation Ref.Amp
-Vo
-Vin
-Vin
TOTAL POWER, INC. TEL:877-646-0900 FAX:978-453-7395 E-mail:sales@total-power.com http://www.total-power.com -2-1-
MIW2000 Series
Model Selection Guide
Model Number Input Voltage Output Voltage Output Current Input Current Reflected Ripple Current mA (Typ.) Efficiency
VDC MIW2021 MIW2022 MIW2023 MIW2024 MIW2025 MIW2026 MIW2027 MIW2031 MIW2032 MIW2033 MIW2034 MIW2035 MIW2036 MIW2037 48 ( 18 ~ 75 ) 24 ( 9 ~ 36 )
VDC 3.3 5 12 15 {5 {12 {15 3.3 5 12 15 {5 {12 {15
Max. mA 900 660 333 267 {300 {167 {133 900 660 333 267 {300 {167 {133
Min. mA 90 66 33 27 {30 {17 {13 90 66 33 27 {30 {17 {13
@Max. Load mA (Typ.) 161 170 201 201 156 201 201 79 84 98 98 76 98 98
@No Load mA (Typ.)
@Max. Load % (Typ.) 77 81 83
20
5
83 80 83 83 78 82 85
10
5
85 82 85 85
Absolute Maximum Ratings
Parameter Input Surge Voltage ( 1000 mS ) Internal Power Dissipation 24VDC Input Models 48VDC Input Models Min. -0.7 -0.7 ----Max. 50 100 260 2,500 Unit VDC VDC ] mW
Note :
1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation.
Lead Temperature (1.5mm from case for 10 Sec.)
Exceeding these values can damage the module. These are not continuous operating ratings.
Environmental Specifications
Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling Conducted EMI Conditions Ambient Case Min. -40 -40 -40 --Free-Air Convection EN55022 Class A Max. +71 +90 +125 95 Unit ] ] ] %
5. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice.
TOTAL POWER, INC. TEL:877-646-0900 FAX:978-453-7395 E-mail:sales@total-power.com http://www.total-power.com -2-
MIW2000
Input Specifications
Parameter Start Voltage Under Voltage Shortdown Reverse Polarity Input Current Short Circuit Input Power Input Filter All Models Model 24V Input Models 48V Input Models 24V Input Models 48V Input Models Min. 4.5 8.5 --------Typ. 6 12 --------Pi Filter Max. 8.5 17 8 16 1 2000 A mW VDC Unit
Output Specifications
Parameter Output Voltage Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Power Protection Transient Recovery Time Transient Response Deviation Temperature Coefficient Output Short Circuit 25% Load Step Change Over Line,Load & Temp Dual Output Balance Load Vin=Min. to Max. Io=10% to 100% Conditions Min. --------------120 ------Continuous Typ. {0.5 {0.5 {0.1 {0.3 50 ------150 {2 {0.01 Max. {1.0 {2.0 {0.3 {1.0 75 100 15 --500 --{0.02 Unit % % % % mV P-P mV P-P mV rms. % uS % %/]
General Specifications
Parameter Isolation Voltage Isolation Test Voltage Isolation Resistance Isolation Capacitance Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Conditions 60 Seconds Flash Tested for 1 Second 500VDC 100KHz,1V Min. 1500 1650 1000 ----1000 Typ. ------380 350 --Max. ------500 ----Unit VDC VDC M[ pF KHz K Hours
Capacitive Load
Models by Vout Maximum Capacitive Load Note: # For each output . 3.3V 3000 5V 3000 12V 3000 15V 3000 {5V # 680 {12V # 680 {15V # 680 Unit uF
TOTAL POWER, INC. TEL:877-646-0900 FAX:978-453-7395 E-mail:sales@total-power.com http://www.total-power.com -3-
MIW2000 Series
Input Fuse Selection Guide
24V Input Models 1000mA Slow - Blow Type 48V Input Models 500mA Slow - Blow Type
Input Voltage Transient Rating
150 140 130 120 110 100 Vin ( VDC ) 90 80 70 60 50 40 30 20 10 0 10uS 100uS 1mS 10mS 100mS 24VDC Input Models 48VDC Input Models
TOTAL POWER, INC. TEL:877-646-0900 FAX:978-453-7395 E-mail:sales@total-power.com http://www.total-power.com -2-4-
MIW2000 Series
100 90 Efficiency (%) 80 70 60 50 Efficiency (%) Low Nom Input Voltage (V) High
100 90 80 70 60 50
Low
Nom Input Voltage (V)
High
Efficiency vs Input Voltage ( Single Output )
Efficiency vs Input Voltage ( Dual Output )
90 80 Efficiency (%) Efficiency (%) 10 20 40 60 80 70 60 50 40 30 20 100
90 80 70 60 50 40 30 20 10 20 40 60 80 100
Load Current (%)
Load Current (%)
Efficiency vs Output Load ( Single Output )
Efficiency vs Output Load ( Dual Output )
100 80 Output Power (%) 100LFM Natural convection 400LFM
200LFM
60
40
20 0 -40
50 60 70 80 ] 90 100 110
Ambient Temperature
Derating Curve
TOTAL POWER, INC. TEL:877-646-0900 FAX:978-453-7395 E-mail:sales@total-power.com http://www.total-power.com -5-
MIW2000 Series
Test Configurations
Input Reflected-Ripple Current Test Setup
To Oscilloscope + Battery + Lin Current Probe +Vin +Out Load
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range.
DC / DC Converter -Vin -Out
Cin
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 4.7uF for the 24V input devices and a 2.2uF for the 48V devices.
Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter.
+Vin Single Output DC / DC Converter -Vin -Out +Out Copper Strip Cout Resistive Scope Load
+ DC Power Source + Cin
+Vin DC / DC Converter -Vin
+Out Load -Out
Output Ripple Reduction
+Vin Dual Output DC / DC Converter -Vin +Out Com. Cout -Out
+ DC Power Source -Vin +Vin Single Output DC / DC Converter -Out +Out
Copper Strip Cout Scope Resistive Load Scope
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3uF capacitors at the output.
Design & Feature Considerations
Maximum Capacitive Load
The MIW2000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 680uF maximum capacitive load for dual outputs and 3000uF capacitive load for single outputs. The maximum capacitance can be found in the data.
Cout
Load
+ DC Power Source -
+Vin
+Out Dual Output DC / DC Com. Converter Cout Load
-Vin
-Out
MIW2000 Series
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 85C. The derating curves are determined from measurements obtained in an experimental apparatus.
Position of air velocity probe and thermocouple 15mm / 0.6in
50mm / 2in
Air Flow
DUT
MIW2000 Series
Mechanical Data
Top View ( 2.54 mm / 0.1 inch grids )
Connecting Pin Patterns
Single Output
31.8 [1.25]
Side
2.54 [0.100]
4.5 [0.18]
2.5 [0.10]
0.50 [0.020]
10.2 [0.40]
4.1 [0.16]
Dual Output
15.22 [0.600]
23 Bottom 23 22
9
11
16
14
Tolerance
Millimeters .X{0.25 .XX{0.25 {0.05
Inches .XX{0.01 .XXX{0.01 {0.002
Pin
Pin Connections
Pin 2 3 9 11 14 16 22 23 Single Output -Vin -Vin No Pin NC +Vout -Vout +Vin +Vin Dual Output -Vin -Vin Common -Vout +Vout Common +Vin +Vin
20.3 [0.80]
Physical Characteristics
31.8*20.3*10.2 mm 1.25*0.8*0.4 inches
Case Size
:
Case Material Weight Flammability
: Metal With Non-Conductive Baseplate : 16.2g : UL94V-0
NC: No Connection
Units are encapsulated in a low thermal resistance molding compound which has excellent chemical resistance and electrical properties in high humidity environment and over a wide operating temperature range. The encapsulant and outer shell of the unit have UL94V-0 ratings. The leads are golden plated for better soldering.


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